Annual Maintenance (2000h)

2000 hours

In addition to the monthly inspection points

Visual inspection

• Machining area

  • Check the condition of the microlubrication nozzle

• SCARA

  • Check the joint mountings and play

  • Check the condition of the fixing pin at the end of the arm

  • Check the condition of the Z belts and joints

  Storage

  • Check the condition of the disks, collets and jaws..

  • Check the condition of the pivot and the structure of the magazine, connection to the gate

  • Check the adjustment and condition of the mechanical stop..

• Suction and filtration system

  • Check the condition of the connection hose
    

  • Check, clean or replace the pre-filter in the machining booth

  • Check, clean or replace the main filter
    

  • Check and clean the oil absorbing foam

  • Check and clean the oil trap
    

  • No impact, wear or shocks on the external parts..
    

• General condition of the machine

  • Check, clean or replace the fan filters

  • Check, clean or replace the compressed air filter

  • Check the condition of the compressed air filter tank

Functional test

• Functional test

• Operation of collets and collet position sensors for tool holder disks

• Operation of the collet locking system

• Operation and play of the SCARA connection with the disks and the gripper in all positions

• Operation of the pallet presence sensors

• Operation of the gripper collet and the position sensors

• Operation of the probe magazine

• Operation of the tool breakage detection

• Operation of the lubrication systems

• Operation of the suction and filtration system

Replacement

• Replace the compressed air filter [Filter cartridge]

• Replace the SCARA toothed belts[Toothed belt MGT3-100-3] + [Toothed belt 2MGT3-164-3]

• Replace the suction incinerable sheet

• Replace the ventilation filters [204x204 ventilation outlet grille]

• Replace the suction system filter[Filter set (4 pieces) for S200]