Cleaning
Cleaning
The Micro5 must be kept clean in order to guarantee a high level of quality, precision and reliability. Aesthetics and a comfortable workplace are also important factors. The interval between two cleaning operations and their thoroughness depend on the level of use of the machine, and the type and amount of chips produced. In any case, the machine must be kept as clean as possible in order to minimize contamination of the mechanical part and ensure normal operation.
Particular care should be taken to keep the tools and their holders, as well as the spindle cone, the pallet system lock and the SCARA guide rails free from chips and contaminants.
Intensive use of the microlubrication system causes the chips to stick to each other and to the surfaces, particularly in the lower duct. The duct should be regularly inspected and cleaned to ensure that the chips are directed to the collection tray.
The probe's automatic storage system (optional) also accumulates a certain amount of chips that need to be removed regularly.
For cleaning, only use a brush and vacuum cleaner (I) and possibly lint-free cleaning cloths. Wear gloves and safety glasses during cleaning.
Procedure
Proceed from top to bottom and from the dirtiest to the cleanest.
Initially, keep a tool mounted in the spindle and a pallet locked on the C axis to prevent contamination of these sensitive points during "rough" cleaning.
Use a brush and a vacuum cleaner to remove all chips in the machining area, working from top to bottom. Do not use a screwdriver or sharp tool to clean the gaps(I). A small hard bristle brush is the best tool. Particular attention should be paid to the gaps in the magazine's movable partition and the magazine holder.
Polycarbonate transparent panels (Micro5 series 0 &1) are very sensitive to scratches. No not rub them with a cloth as this can cause permanent damage. Do not use chemical products..
Vacuum the storage area and the rear area (after securing the machine and removing the rear cover).
Empty and clean the chip tray. Clean the lower part.
For machines equipped with a lubrication and cooling system: Empty the chip filter, inspect the filter and replace if necessary.
The surfaces can be degreased with products suitable for polymers and polycarbonate.
The upper part of the cradle must be cleaned while maintaining the compressed air supply in order to avoid the infiltration of products, oil or chips.
A tool for cleaning the spindle cone is available on the shop est disponible sur le shop.
Removal of sharp-edged chips.
Do not use sharp or pointed objects near the fabric in the machining area. This could damage it and allow chips to reach the guideways.
Risk of eye injury and cuts to hands.
Do not use compressed air to clean the machine and the workpiece. Use a brush and a vacuum cleaner.
Never use compressed air in the vicinity of the SCARA manipulator.
Wear glasses and gloves.
Caution (I)
Never clean the machine with compressed air, propeller tools or a high pressure cleaner (steam jet). This could result in chips entering the guideways, spindle housings or tool holders.
Exception: Functional surfaces (pallets, clamps, C-axis, etc.) can be cleaned with a low pressure blower.
Wear glasses and gloves.
Caution (II)
Do not use sharp or pointed objects near the fabric in the machining area. This could damage it and allow chips to reach the guideways.
Cleaning products
Do not use aggressive solvents, such as:
Chlorinated hydrocarbons
Acetone
Similar products
These damage plastic parts, seals and polycarbonate transparent panels.
Use suitable environmentally-friendly cleaners.
Dispose of waste properly (sorting, recovery, recycling). Dispose of oil and liquids properly in accordance with local regulations.
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